Super Audio Frequency Induction Heating Equipment

Super audio frequency induction heating machine is an industrial induction heating system designed for efficient heating and heat treatment of electrically conductive metals. The terminology is not completely standardized across manufacturers. Some manufacturers use “super audio frequency” to describe induction heating equipment operating in the tens of kilohertz, while others use terms such as ultrasonic or supersonic frequency for similar products. For this reason, buyers should always check the actual operating frequency, output power, heating depth, and technical specifications instead of relying only on the equipment name. Super audio frequency induction heating machines can be used for forging, hardening, annealing, tempering, preheating, shrink fitting, and other metal heating processes.

Super Audio Frequency Induction Heating Machine

Super Audio Frequency Induction Heating Equipment for Sale in Guigong Machinery

Items LSW-16 LSW-30 LSW-50 LSW-60 LSW-80 LSW-120 LSW-160 LSW-200 LSW-300
Working voltage 220V, 50/60HZ 380V, 50/60HZ 380V, 50/60HZ 380V, 50/60HZ 380V, 50/60HZ 380V, 50/60HZ 380V, 50/60HZ 380V, 50/60HZ 380V, 50/60HZ
Voltage range – – 340-420V 340-420V 340-420V 340-420V 340-420V 340-420V 340-420V
Max input current 30A 45A 75A 90A 130A 180A 240A 320A 480A
Max input power 16KW 30KW 50KW 60KW 80KW 120KW 160KW 200KW 300KW
Oscillation frequency 28-40KHZ 25-40KHZ 18-35KHZ 18-35KHZ 18-35KHZ 18-35KHZ 18-23KHZ 10-20KHZ 10-20KHZ
Duty cycle 100% 100% 100% 100% 100% 100% 100% 100% 100%
Cooling water flow 20L/Min, 0.15-0.2MPa 25L/Min, 0.15-0.2MPa 32L/Min, 0.1MPa – – – – – –
Cooling water flow (Power supply cabinet / control part) – – – 28L/Min, 0.15MPa 30L/Min, 0.15MPa 45L/Min, 0.2MPa 50L/Min, 0.2MPa 50L/Min, 0.2MPa 70L/Min, 0.2MPa
Cooling water flow (Transformer cabinet / transfer part) – – – 30L/Min, 0.15MPa 40L/Min, 0.15MPa 55L/Min, 0.2MPa 60L/Min, 0.2MPa 60L/Min, 0.2MPa 80L/Min, 0.2MPa
Weight 25kg 48kg 120kg – – – – – –
Weight (Power supply cabinet / control part) – – – 65kg 85kg 105kg 110kg 180kg 190kg
Weight (Transformer cabinet / transfer part) – – – 85kg 100kg 125kg 150kg 200kg 350kg
Dimension (L x W x H) 420x200x360mm 690x290x600mm 550x650x1260mm – – – – – –
Dimension (Power supply cabinet / control part) (L x W x H) – – – 730x550x1030mm 600x480x1360mm 600x480x1360mm 600x480x1360mm 1070x640x1870mm 1070x640x1870mm
Dimension (Transformer cabinet / transfer part) (L x W x H) – – – 460x730x460mm 800x500x580mm 800x500x580mm 800x500x580mm 870x530x600mm 1020x530x690mm
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Induction heating machine applications

FAQs about Super Audio Frequency Induction Heating Machine

1.What frequency is used in a super audio frequency induction heating machine?

The operating frequency depends on the equipment design and manufacturer. Some industrial systems described as super audio or ultrasonic frequency induction heating equipment operate in the tens of kilohertz. The actual frequency should be selected according to material, workpiece size, heating depth, target temperature, and production requirements.

2.What is super audio frequency induction heating used for?

Super audio frequency induction heating can be used for metal forging, hardening, annealing, tempering, preheating, shrink fitting, and other industrial heating processes. The appropriate application depends on the machine’s frequency, power, coil configuration, workpiece material, and required heating characteristics.

3.Is super audio frequency induction heating suitable for hardening?

Yes. Super audio frequency induction heating equipment can be used for induction hardening of suitable metal components such as shafts, gears, sprockets, pins, and other machine parts. The heating parameters and quenching process must be matched to the material and required hardness depth.

4.Can a super audio induction heater be used for forging?

Yes. Super audio frequency induction heating equipment can be used to preheat suitable steel bars, rods, fasteners, and other metal components before forging. The required machine power depends on the workpiece material, dimensions, target temperature, heating time, and production capacity.

5.Can super audio frequency induction heating be used for steel?

Yes. Steel is a common material for induction heating applications. Super audio frequency equipment can be configured for steel shafts, gears, bars, pipes, fasteners, and other components. The actual heating process should be optimized according to the steel grade and workpiece geometry.

6.Can super audio induction heating be used for stainless steel?

Yes. Suitable stainless steel components can be heated using induction. Because stainless steel includes many grades with different properties, the appropriate frequency, power, coil design, and heating time should be determined according to the actual material and workpiece.

7.What is the difference between super audio frequency and medium frequency induction heating?

The primary difference is the operating frequency and resulting heating characteristics. Medium frequency systems are commonly used for deeper heating and larger workpieces, while super audio frequency systems may provide a different balance between heating depth and heating concentration. Actual specifications vary among manufacturers.

8.What is the difference between super audio and high frequency induction heating?

High frequency induction heating generally concentrates heating closer to the surface and is commonly used for brazing, soldering, surface hardening, and localized heating. Super audio frequency equipment generally operates at a lower frequency than many high-frequency systems and may provide greater penetration for suitable workpieces.

9.How do I choose the right super audio frequency induction heating machine?

Provide the supplier with the workpiece material, dimensions, weight, target temperature, required heating depth, heating time, production capacity, and intended application. These parameters allow the supplier to determine an appropriate frequency, power range, coil configuration, cooling system, and automation solution.

10.What determines the power requirement of a super audio induction heater?

Power requirements depend on material, workpiece dimensions, weight, target temperature, heating time, production rate, heat losses, and system efficiency. A larger workpiece or shorter heating cycle generally requires greater heating capacity.

11.Can the induction coil be customized for super audio frequency heating?

Yes. The induction coil can generally be designed according to the workpiece geometry and required heating area. Proper coil design is important for electromagnetic coupling, heating efficiency, temperature uniformity, and repeatable production.

12. What Determines the Heating Depth of a Super Audio Frequency Induction Heater?

Heating depth is affected by frequency and material properties, as well as the geometry and heating conditions of the workpiece.

Important factors include operating frequency, electrical conductivity, eagnetic properties, workpiece diameter, wall thickness, coil geometry, heating time, power density.

In general, lower frequencies tend to support greater penetration, while higher frequencies tend to concentrate induced heating closer to the surface. However, actual heating depth must be evaluated for the specific material and workpiece.

13. What Is the Difference Between Super Audio Frequency and Medium Frequency Induction Heating?

Both technologies use electromagnetic induction, but their operating frequency and typical heating characteristics can differ.

Medium frequency induction heating is commonly considered when deeper heating or heating of larger workpieces is required.

Super audio frequency induction heating may be selected when a different balance between heating depth, heating concentration, workpiece size, and heating speed is required.

14. What Is the Difference Between Super Audio and High Frequency Induction Heating?

High frequency induction heating generally produces a more concentrated heating effect near the surface. It is commonly used for brazing, soldering, surface hardening, localized heating, small components.

Super audio frequency equipment generally operates at a lower frequency than many high-frequency systems and may therefore provide greater heating penetration for suitable workpieces. However, there is no single frequency that is universally correct for every application.  

The correct selection depends on the workpiece material, dimensions, required heating depth, target temperature, heating time, and production requirements.

15. Why Is It Called Super Audio Frequency?

The term Super Audio Frequency is used in parts of the induction heating industry to describe operating frequencies above the conventional audio-frequency range. However, the terminology is not universally standardized. 

Depending on the manufacturer, similar equipment may be called:

Super Audio Frequency Induction Heating Machine

Super Audio Induction Heater

Super-Audio Frequency Induction Heating Equipment

Ultrasonic Frequency Induction Heating Machine

Ultrasonic Induction Heating Equipment

Supersonic Frequency Induction Heating Machine

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